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Sr. Componant/ Characteristic Type of Check Quantum of Reference Acceptance Format of Agency

No. Operation Check Check Document Norms Record

A. MATERIAL

1. Casting, Gear Box Cover, Mechanical Visual Inspection 1 Test piece As per IS:210. ELMECH EDDYCRANES.

Brake housing, Brake End Properties. Lab. analysis. from each Drawing. Inspection

Cover, Brake Disc, Roller mould. IS:210 grade Reports.

Bearing Support & Stator 20 & above.

Housing.

2. Wire Rope Test Certificate. Dimensional Visual 100% IS:2266 IS:2266 Manufactures EDDYCRANES.

& manufacturing Test

test certificate. Certificate.

3. Hook Proof load test Visual Dye One hook of IS:3815 IS:3815 Test Certificate IDLR +

surface defects. Penetration. each capacity as per Indian EDDYCRANES.

for D.P. & dock labourers

100% IDLR. Regulation

inspection

report.

Contd……2…….

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Sr. Componant/ Characteristic Type of Check Quantum of Reference Acceptance Format of Agency

No. Operation Check Check Document Norms Record

B. INPROCESS INSPECTION.

1. M. S. Plates for housing Physical & Physical & Chemical 100% As per IS IS:226 / Test certificate/ EDDYCRANES.

& Rope Drum. Chemical verification & visual standard 2062. ELMECH

properties. inspection. Drawing. Inspection

Reports.

2. Gears, Rotor Shafts, Wheels, Chemical & Physical & chemical 100% As per BS:907 Lab. Report. EDDYCRANES.

Etc. Bar stock of various sizes. Mechanical analysis visual & Drawing. EN-19, EN-9

properties. Dimension check. BS:970. 20 ENCRS.

3. Inprocess inspection Welding Strength of parent 100% Radiography 100% ASME Sec.IX As per code As per ASME EDDYCRANES.

procedure / qualification / metal/weld metal on butt welds & D.P. ASME Sec.V Sec. IX Sec. II.

welder’s performance, combination weld No. Cracks. ASME Sec.V

Rope Drum. joint propn. Inspection for

NLT. BS:970.

4. Gear & Wheels Hardness. Hardness Rockwell hardness 100% Hardness BS:970. Inspection / EDDYCRANES.

Test. Range bet Report / Test

20 to 28 RC. Certificate.

5. Motors Routine Tests. Routine Tests. 100% IS:325. IS:325. Test certificate. EDDYCRANES.

6. Assembly & Final Inspection. Dimensions & Dimensions & 100% As per As per Inspection EDDYCRANES/

Alignment. Alignment. Drawing. Drawing. Report. inspection agency.

C. FINAL INSPECTION.

1. Load Test (Hoist) As per IS:3938. No load, full load & 100% IS:3938. IS:3938 ELMECH EDDYCRANES/

125% load to check Inspection Inspection

performance. Report. Agency.

2. Painting As per Standard. Visual 100% Manufacturer’s --- --- EDDYCRANES.

practice.

NOTE: This quality plan is liable to be modified as per the requirement of approved drawings and changes in technical specification/drawings.